The Challenge

Innovation That Scales for Global Consumer Brands

A leading healthcare product line faced extreme SKU complexity, strict quality requirements, and ongoing shelf life pressure. QPSI engineered an integrated hybrid model that combined precision manufacturing, on-site analytical capabilities, and predictive supply management — enabling capacity, reliability, and speed at scale.

The result was more than twelve million dollars in measurable savings, reduced inventory exposure, and significantly faster cycle times. When systems align, innovation becomes scalable.

Innovation in Action: Powder-Based Healthcare Product

A major over-the-counter wellness product required a modernized operational approach. High SKU variety and rigid shelf life standards created inefficiencies that traditional supply partners could not solve.

QPSI delivered a hybrid model that unlocked $12M in savings, reduced days of supply, and dramatically accelerated cycle times.

Before Partnering with QPSI

  • Legacy supply chain lacked reliability and visibility

  • Operations were fragmented across multiple providers

  • Product constantly faced supply and cycle-time risks

After Partnering with QPSI

  • State-of-the-art powder filling operation built and deployed

  • Faster cycle times: reduced processing from bulk receipt through ship-to-trade

  • 20 percent reduction in finished goods inventory levels

  • On-site analytical lab established to ensure quality, compliance, and faster release

  • Full tech-transfer program enabled seamless scale-up and operational continuity

The QPSI Solution

Speed, Engineering, and Scalable Capacity — All in One Place

QPSI implemented a purpose-built powder filling operation designed to support the client’s SKU complexity, regulatory requirements, and volume demands.

The hybrid model centralized production, testing, and fulfillment into one controlled ecosystem — reducing friction, improving operational synchronization, and delivering predictable output.

System Alignment

  • Integrated directly with the client’s supply chain via in-sourced analytical testing

  • Established an on-site lab to eliminate redundant handoffs and reduce complexity

  • Enhanced communication, turnaround time, and speed to market

Innovation & Technology

  • Multi-million-dollar investment in high-precision powder-filling technology

  • Enabled diversification of the client’s supply base and expanded total production capacity

  • Improved visibility, quality control, and data accuracy through in-house testing